ARES High pressure integral fittings start from fig 602 to 2202, sizes up to 2″ 3″ 4″ Tee, Elbows, why, Crossovers, all types of sizes & designs available
High pressure integral fittings are specially engineered components used in fluid handling systems where extreme pressure, vibration, and corrosive environments are common—particularly in the oil & gas, petrochemical, mining, and hydraulic fracturing (fracking) industries. Designed for secure and leak-free connections, these fittings play a vital role in maintaining system integrity under demanding field conditions.
Key Types of High Pressure Integral Fittings
- Tees (Straight and 90° Elbow Tees)
Used to divide or combine flow paths while withstanding high-pressure conditions. - Crosses
Four-way fittings commonly found in high-pressure manifold systems. - Elbows (45° and 90°)
Change flow direction while maintaining system integrity under pressure. - Wyes (Y-Fittings)
Ideal for combining or splitting flow with reduced turbulence. - Adapters (Union to Threaded, Union to Flanged, etc.)
Allow connection between different fitting types or pipe standards.
Each type is available in a range of sizes (typically from 1″ to 4″) and pressure ratings from 6,000 psi up to 20,000 psi or more.
Materials and Standards
High pressure integral fittings are typically manufactured from:
- High-strength alloy steel
- Stainless steel (for corrosive environments)
- Inconel or other exotic alloys (for sour gas and offshore applications)
They are forged and heat-treated to meet or exceed industry standards such as:
- API 6A
- NACE MR0175 (for H2S service)
- ISO and ANSI pressure standards
Surface treatments like phosphate coating, zinc plating, or special anti-corrosive finishes are often applied to enhance field durability.
Applications
- Well service trucks and fracturing units
- Choke & kill manifolds
- Test lines and flowback equipment
- Mud and cementing systems
- High-pressure chemical injection systems
Their ruggedness makes them ideal for mobile rigs, offshore platforms, and high-cycle use.
Conclusion
High pressure integral fittings are a cornerstone of safe and efficient fluid transfer in extreme conditions. Their forged, one-piece design ensures they withstand the most punishing environments while delivering consistent, long-term performance. When selecting fittings, ensure compatibility with system pressure, media type, and environmental conditions to maintain both operational safety and cost-effectiveness.